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Plant Construction to Perfection

Tailored Solutions for Complex Industrial Challenges

We support you throughout the entire lifecycle of your system. With sound expert knowledge and an eye for detail, we plan, design, and assemble systems precisely tailored to your production goals.

Engineering and Operational Trials

Are you planning a new plant? Have your process requirements changed? Then you've come to the right place. We're there from the brainstorming phase and the initial planning stage. Our engineering/sales team can inform you in advance about options, solutions, and more. We can also support you with our experience and know-how when applying for WHG approvals for tank farms or the plant, as well as with special requirements for tanks, such as approval for earthquake safety.

We have an extensive pool of rental systems available for testing new additives and excipients or new production processes. We have rental systems with tanks up to 5 cubic meters, polymer dissolution systems, polymer dosing systems, and active mixers in various sizes.

Construction and Mechanical Engineering Plant Construction

With our design and mechanical engineering department, we are able to design and build your optimal system.

  • CAD workstation design 3D
  • Stainless steel cutting
  • TIG and MAG welding processes for stainless steel
  • Pressing of pipelines
  • Certification of welds by internationally recognized partners from our network, depending on requirements

Electrical Engineering Control Cabinet Construction

In the Electrical Engineering Control Cabinet Construction department, control cabinets are designed, completely built, and wired into the system. In our test field, we can also run your system under load.

  • Electrical engineering planning with E-Plan P8
  • Control cabinet construction
  • Wiring of sensors and actuators in the system
  • Final inspection and system report in the test field

Software creation

The entire software development process is carried out at waterprocesstec GmbH. It covers everything from engineering to the creation of PLC software and visualization on the touch panel. Process connections with various bus systems, connections to your process control system, or comprehensive alarm management are standard for us.

  • Programming PLC Siemens S7 1200/1500 with TIA-Portal
  • Creation of visualization for promesstec or Siemens touch panels
  • Remote maintenance of systems via various communication channels

Commissioning and After-Sales Service

Even after the system has been built and accepted in our facility, we will not leave you "out in the cold." Upon request, you can also receive the complete package from us now.

  • Commissioning including acceptance at your site (WHG §19, TÜV accompaniment, ...)
  • Extensive training program for your employees
  • Support during the first operational tests with your new system
  • Service and maintenance of the system, e.g., in the form of a maintenance contract
  • Support through modern communication such as remote maintenance, etc.

Why waterprocesstec?

Quality-conscious

Our systems are used worldwide under harsh conditions and must meet very high availability requirements due to their system relevance. Quality is therefore not just a term for us, but an important cornerstone.

Flexible

Whether for series production or custom orders, thanks to our high level of vertical integration at our own site, the flexibility of our team—from engineering to commissioning—is your advantage.

Customer-focused

Benefit from our proven components such as IBC agitators, polymer mixing heads (dispersers, jet-wet), dry matter dispensers, or complete polymer dissolving and dosing systems. If you have your own requirements and ideas, we will implement them together with you. We excel at customized solutions.

Sustainable

We already pay attention to this factor during manufacturing. From power generation with our PV system to environmentally friendly manufacturing steps and waste avoidance in packaging, sustainability and careful use of resources are important to us.